Real-time simulation
Physics and ML models running in parallel with your line, with millisecond latency.
Digital twins for production processes.
OneMoreCode builds the decision infrastructure for Industry 4.0: real-time simulation, predictive algorithms and adaptive control to reduce variability and accelerate time-to-market.
PHYSICAL WORLD · PROCESSING
TorqueVariable (High)
Melt temperatureFluctuating (Peaks)
Granule densityInconsistent
Mass flowIrregular
DIGITAL TWIN · TARGET
Content uniformityStable
Particle sizeControlled
DissolutionPredictable
FriabilityOptimized
// PRODUCT
What are Digital Twins?
A living replica of your plant that breathes real sensor data. Not a dashboard: a brain that predicts, simulates and prescribes.
Adaptive CPP control
Automatic tuning of critical variables (torque, temperature, screw speed) to keep CQAs in spec.
Prescriptive maintenance
We detect wear before failure and propose the concrete action, not just the alert.
Variability analysis
Surface hidden variability sources to stabilize both batch and continuous production.
Safe what-if
Test recipe or setpoint changes in the twin before touching the plant.
Faster time-to-market
Scale from lab to production with models that travel with the product.
// INDUSTRIES
Use cases
We start where variability hurts most: continuous, regulated processes.
Pharma 4.0
Continuous manufacturing, content uniformity, GMP.
Manufacturing
Extrusion, mixing, injection and assembly lines.
Chemical
Reactors, distillation and quality control.
Food & Beverage
Fermentation, pasteurization, batch traceability.
// TEAM
Built by engineers who lived on the plant floor.
OneMoreCode
We are a multidisciplinary team of process engineers, data scientists and developers. We were born to close the gap between data science and the shop floor.
Our mission: every production decision backed by a model that understands your plant better than any dashboard.
< 50mslatency
30%↓ variability
24/7monitoring
Let's talk.
Tell us about your process and we'll show you a digital twin prototype in 2 weeks.